Greg's Total Productive Maintenance Tips

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Greg's Total Productive Maintenance Tips

  
  
  
  

With more than 17 years experience I feel that I have accumulated some useful Total Productive Maintenance/Total Process Reliability (TPM/TPR ) tips.  In today's blog post I want to share a few of these tips with you.  They should provide valuable ways to improve and optimize your TPM/TPR process.

4 Effective and Quick Tips

  1. Conduct a safety walk-through before the start of any Basic Equipment Care (BEC) workshop. Also conduct a safety and lock-out review before hitting the floor each day.
     
  2. Cleaning is inspection! With over 17 years of TPM/TPR implementation experience, it still amazes me how effective cleaning is at exposing defects. I have learned that if I see dirt, I will find defects when we clean.
     
  3. 5S is a great preparation activity for Total Productive Maintenance (TPM/TPR). It is fairly easy to implement and generally does not require a lot of maintenance resources. It can help show visible results and demonstrate that change is possible within the current environment.
     
  4. Quantify the improvements in your Total Productive Maintenance (TPM/TPR) process by documenting improvements in parts cost, equipment efficiency, quality, and reduced oil consumption. Partner with safety and environmental programs by demonstrating the impact of Total Productive Maintenance (TPM/TPR) on safety and the environment. The more value you highlight, the more support you'll receive.


If you have any Total Productive Maintenance/Total Process Reliability tips you want to share please add them to the comment box below.


Thanks for reading! 


Greg Folts

Greg Folts
President


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About Marshall Institute

Marshall Institute is an asset management consulting and training company dedicated to helping companies improve the maintenance contribution to their organizational performance. For over 35 years, Marshall Institute has provided world-class consulting and training services, led by experienced, knowledgeable consultants and training professionals producing tangible, measurable results for our clients.



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